CABLE AND WIRE HARNESS
EXPERTISE AND SAFETY IN WIRE HARNESS MANUFACTURING
PRODUCTS
COMMUNICATION CABLE
POWER CABLE
OVERMOLDED CABLES
WIRE LEADS & JUMPER CABLES
MEDICAL CABLE HARNESSES
MIL-SPEC CABLES
& OTHERS
We have over a decade of manufacturing and innovation in the wire harnessing industry. Major OEMs in automobile, mining, agricultural, industrial and medical industries trust us with wiring harnesses—both big and small—in high and low volume.
We proudly serve as a UL-certified manufacturing facility and a member of the Wire Harness Manufacturers Association (WHMA), following IPC A-620 criteria to meet your needs.
We use universal wire harness laying boards. This reduces manufacturing time significantly, especially when changes become necessary.
We can manufacture large harnesses in multiple stages using different layouts as requested.
When working with electrical components, one must consider the safety and overall delicate nature of the job. This is why tasks like cable and wire harness manufacturing require such a high level of expertise to be done properly. Many things make this a challenging task and here at HELTRONICS, there is nothing more interesting than a good challenge. This company thrives on creating complex cable and wire harness designs for tight, automotive spaces and installing them. With years of experience since opening in 2008 and a stellar, unbeatable team, HELTRONICS is ready to take on anything a client’s cable and wire harness needs may entail. Let’s take a closer look at the cable and wire harness manufacturing process and get a better understanding of why the HELTRONICS team is the best option out there for getting the job done right, fast.
Client Involved Designs
While a client may not take part in the hands-on installation process or manufacturing timeline, they do still get to play a vital role in the foundation of their cable and wire harnesses. This is because they get to select many different aspects of the final design, allowing them to control how the finished product will look and how it will be organized, which enhances their understanding of the finished product and helps them more easily identify future issues or necessary repairs due to the familiarity with the end product’s design.
Just a few of the facets of design that a client can have a role in selecting include the wire ties, lacing styles, coloration preferences, circuit IDs, ink labeling styles and colorations, wire, and cable sheath material choices, custom label, and barcode design, among other things. This gives a more personalized and individualized experience and helps further the client’s understanding of the harness manufacturing process and what exactly goes into their given project.
An Involved Industry Player
Supporting tier 1 and tier 2 suppliers, HELTRONICS works to make sure all clients can access the tools and repairs they need exactly when they need it. Since 2008, HELTRONICS has worked as an industry-leading company in Eastern Pennsylvania and has gained a lot of localized industrial trust through other companies. The resulting partnerships have created an almost perfectly streamlined system that allows HELTRONICS to access tools, expertise, and parts much faster than other traditional cable and wire harness manufacturers. This, in turn, results in clients getting quality products much faster without losing any of the fine details of the finished product!
Safety as a Priority
As an accredited and high-trained collective staff, HELTRONICS assures its clients that all members of the team are trained to work in compliance with ASTM and UL standards. The company also makes an effort continuously to follow and fully comply with all recommended guidelines concerning smoke, toxicity, and flammability to produce the safest automobile wiring possible in the safest conditions for the team. With the ultimate goal of serving its clients, HELTRONICS also takes the safety of both the staff team and customers very seriously and works to always improve on the overall safety measures taken by its staff.
Top Quality Harnesses
As a company that prides itself on the quality and diversity of its products, HELTRONICS always works to ensuring every piece it completes is of the highest caliber of work. This attention to detail extends into other aspects of the business, as well, including, of course, the knowledgeable and friendly customer service team. HELTRONICS believes that the entire harness manufacturing experience should be consistently comfortable and easy to understand for the clients. They also strive to provide professionalism and guidance in all aspects of their care and customer contact. This alone improves the quality dramatically since they are open to educating and expanding the information given to clients to help them make informed decisions. This open communication also works to help the HELTRONICS team expedite the turnaround time and get the product all fixed up and back to its owner much faster, as well.
Finding a perfect balance, HELTRONICS pulls off this fast turnaround without sacrificing any of the quality of the product, customer service, and general experience. The partnerships found through years of experience and contact with industry-leading brands expedite the process, allowing HELTRONICS to focus on handling each job individually and curating the experience to ensure a perfect final fit for every single job without any unnecessary delays or wait times for outsourcing parts or assistance.
This uncompromising drive to create only the highest quality products possible has resulted in HELTRONICS being one of the strongest names in the Eastern Pennsylvania cable and wire harness manufacturing market, thriving through many different economic climates due to the repeated trust placed in them through their amazing customer base. As a company that stands on morals and doing things right, HELTRONICS goes against the grain and above and beyond to create a perfected customer experience. At HELTRONICS, you can trust that you will be taken care of.
The Experience Advantage
Serving the Eastern Pennsylvania area since 2008, HELTRONICS has serviced a wide range of individual and large company clients and has the experience and know-how to get almost any job done. As one of the top cable and wire harness manufacturing firms in the area, HELTRONICS has an ongoing relationship with many companies, curating strong bonds across industry lines and fostering a sense of trust within the community.
From the trained customer service agents to the professional technicians, the entire team is ready to provide a curated and carefully crafted experience to assist clients in getting exactly what they need to be done, exactly when they need it. With the know-how and skill to get the job done, HELTRONICS is ready to take on whatever jobs a company may throw at them. When you are working with the HELTRONICS team, you are working with experience, expertise, and client-driven effort. Needless to say, you are in good hands!
OBSOLESCENSE MANAGEMENT SERVICE
Obsolescence management is a crucial aspect of cable and wire harness manufacturing that is overlooked.
Obsolescence helps to factor in DMSMS and plan for industry events that require changes to the wiring harness or cable assembly.
It involves studying the current market's technological state and predicting future changes to accommodate them.
HELTRONICS provides professional assistance in this process, from design to installation, while considering future advancements.
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How I can contact you?In order for us to give you an exact quote, please use our contact form. There you can submit drawings, pictures and Bill of Materials (BOM).
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How I can get the list of your products?Send us any drawing, pictures and files for us to define the right product for your requirements.
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Who are your industrial partners?We use a variety of vendors, all reviewed and used for many years. All having a long term relationship with Heltronics Inc. and a proven track record with delivery and quality.
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What is An Electro-Mechanical Assembly?In a nutshell, electro-mechanical assemblies are used to put together electric and mechanical components that are necessary to complete a task. Every electro-mechanical assembly is a delicate task that requires careful engineering, planning, and installation to work properly. All of the pieces must work in tandem to generate the desired effect, be it something like turning on a light or triggering a series of different operations. Common electro-mechanical assemblies include: Controller Apparatus Complete Box Builds Power Supplies Subassemblies Final Assemblies Faceplate Assemblies Electromedical Diagnostic Apparatus Electrotherapeutic Apparatus And much more Needless to say, these devices provide vital functions for many basic and complex electronic devices. That being said, many operations once moderated by an electro-mechanical assembly can now be completed through integrated electronic circuits instead, simplifying the process further. Still, many people do prefer electro-mechanical assemblies due to repair and upgrade options. Typically, electro-mechanical assemblies are used to regulate the power distribution of AC and DC currents, function as general control systems, and act within certain computer interfaces. All of these applications are viable, great ways to utilize this method of electric regulation. Due to the complexity of these designs and the overall need for the ability to fine-tune each wire and detail, electro-mechanical assemblies are usually done entirely by hand, requiring a special level of skill and knowledge to successfully be completed. These technicians are fully trained in mitigating issues and solving problems themselves, drastically reducing the turnaround time for each given project. With a wide range of skills including soldering, wire organization, and other basic facets, these technicians are a vital part of the HELTRONICS team and play a massive role in ensuring every single electro-mechanical assembly project is completed to the highest possible tier of quality.
